Complete Guide to Fixing Stuttering Issues in Thinkway Mr. Potato Head Toys

Mr. Potato Head from Thinkway Toys is the most gear-complex model among the Toy Story electronic toy series. Over time, Gear #1 and Gear #2 (marked in the diagram) are prone to stuttering due to wear.

Key Repair Challenges

• Structural complexity: Over 12 interlocking gears inside.
• Non-standard parts: The faulty gears require custom replacements (available via specialist suppliers).

Step-by-Step Fix

1. Disassembly: Document each component’s position and assembly order with photos.
2. Gear replacement: Swap the damaged gears with precision-matched custom gears.
3. Lubrication: Apply silicone-based grease to all moving parts.
4. Reassembly: Reverse the disassembly sequence strictly.

Result

• Eliminates jerky movements and grinding noises.
• Restores classic features like falling facial parts when startled.

Pro Tip: I’ve repaired 20+ units—90% of issues originate here. Questions? Drop them in the comments section!